Sunday, June 12, 2011

Today was the day to build the longerons

Today I tackled the Longerons.  It took about four hours.  The hardest part was spreading the ends 5.4 degrees.  Here are the tools I planned to use.  I decided to use my press instead of a vice.


Here is the set up for spreading the channel


Found that it worked better without the sockets


Here I am pressing the bend with the Dies



First one done.  I had completed page 23-3 before I started the bends.  I found that it helped a lot to be able to put everything together to measure.

 

Both done



Put the skins on to see how it would look

Saturday, June 11, 2011

Up to the Longerons

This week I got the whole bottom end of the fuselage riveted together.  I then put in the arm rest and side rails.  I am now ready to build the longerons.  I cut them to length and carefully measured all the bend points.  I tapered the rear of the angle iron.   I purchased the dies from Larry and tomorrow I will make the bends.











Sunday, June 5, 2011

Forward Fuselage

Not much to show.  Worked on the forward fuselage.   I need to order some gas tank sealer for the firewall before I can lock it all down.

Next weekend I start the Longerons






Sunday, May 29, 2011

Bottom of the Fuselage

Not a lot to show.  Just more work on the fuselage.

Got the control bar in




Some ribs and some riveting




Scalops



Ed was in the hospital today for a small operation but he made it back in time to do some riveting.





Along with his daughter





Jumping ahead




Starting to skin the bottom









Sunday, May 22, 2011

Saturday, May 21, 2011

Putting the engine in an RV-12

Today I put an engine in an RV-12.  I was all set to work on my fuselage all day but I got a call from Gary on Friday night and he needed help putting the engine his bird.  Gary lives about 5 miles away from me and he is almost finished with his RV-12.  I was happy to help.  The engine went in without any problems.




Monday, May 16, 2011

Making good metal into Scrap

Sunday was a bad build day for me.  I completed the seat rib assembly but did not want to attach it to the main bulkhead as I still have some rivets to pull when I get a new rivet puller.  I went on with the forward bulkhead on pages 21-10. I started with countersinking the control column mount.  I marked them so that I would drill the right side.  But, by the time I had completed the 3rd unit, I realized I had marked the wrong side and just created 3 scrap pieces.  Then I went on to counter sink the bulkhead.  This time I confirmed that I had the correct side.  I reached up to grab one of my brand new scrap pieces so that I could set the counter sink cage.  All went well until I realized that I had grabbed the spar support bracket and I just created my 4th piece of scrap.  I went to drill out the 7/16th holes in the bulkhead and without going into detail, let’s just say that I made my last piece of scrap metal for the day.  I was done until next week end.
Lots of Scrap.......